Audi A6 Typ 4G: Safety Precautions
Pay attention to the following to avoid personal injury and
vehicle damage:
WARNING
Risk of injury and accident by accidentally engaging
a gear with the engine running.
Shift the transmission into "P" and set the parking
brake to lock the electro-mechanical parking brake
before working on a running engine.
Danger of poisonous exhaust gas with the engine
running.
When engine is running, an exhaust extracting system
must always be connected to the exhaust system.
Safety Precautions, Vehicles with Start/Stop System
WARNING
Risk of injury if the engine starts automatically in
vehicles with a Start/Stop System.
- For vehicles with an activated Start/Stop System
(recognizable from a notification in the instrument
cluster), the engine can be started automatically if
needed.
- Make sure the Start/Stop system is deactivated when
working on the vehicle (turn off ignition and turn the
ignition back on if needed).
To prevent personal injury, damage or destruction of
electrical and electronic components, observe the following:
- Only connect and disconnect test equipment when the ignition
is off.
Caution
Risk of destroying electronic components when
disconnecting the battery.
- Follow the steps when disconnecting the battery.
- Always turn off the ignition before disconnecting
the battery.
- Disconnect the battery. Refer to
→ Electrical Equipment; Rep. Gr.27; Battery; Battery,
Disconnecting and Connecting.
Pay attention to the following if testing equipment must be
used during a road test:
WARNING
There is a risk of an accident due to distractions
and improperly secured testing equipment.
The front passenger airbag poses a risk if it
deploys during an accident.
- Operating testing equipment while driving is a
distraction.
- Testing equipment that is not secured properly
increases the risk of personal injury.
Always secure testing equipment to the rear seat
with a strap and have a second technician operate it in
the rear seat.
Safety Precautions when Working on High-Voltage Vehicles
Safety Precautions for De-Energizing the Voltage in the High-Voltage
System
- The high-voltage system may only be turned off by qualified
personnel (Audi high-voltage technician). Definition and
explanation of qualifications. Refer to
→ Electrical System Hybrid; Rep. Gr.93; High Voltage System
General Warnings..
- Before beginning any work on high-voltage systems, the
high-voltage system must be turned off. Refer to the individual
repair procedure on how to de-energize the high-voltage system.
Additional information regarding the disabling of the
high-voltage system: Refer to
→ Electrical System Hybrid; Rep. Gr.93; High Voltage System,
De-Energizing.
- All additional warning messages and instructions must be
observed when working with high-voltage systems. Refer to
→ Electrical System Hybrid; Rep. Gr.93; High Voltage System
General Warnings.
Note
For concerns or questions about the concepts see persons
with "special training in electrical systems", "Audi
high-voltage technicians", "Audi subject specialists for work on
high-voltage systems" or speak with the corresponding importer
about questions before beginning any work on the high-voltage
system.
For work during which the voltage must be de-energized.
Turning off the voltage in the high-voltage system is
carried out exclusively via the Guided Fault
Finding on the Vehicle Diagnostic Tester.
DANGER!
Extremely dangerous high-voltage
Electrocution can cause death or severe bodily
injury.
- The high-voltage system may only be turned off by
qualified personnel (Audi high-voltage technician).
- It must be certain that the high-voltage system is
de-energized. The de-energized state is guaranteed only
on the Vehicle Diagnostic Tester via "Guided Fault
Finding".
- The qualified technician (Audi high-voltage
technician) will make sure the voltage is turned off and
that the system cannot turn back on again using a
Service Disconnect Lock - T40262-. The qualified
technician should make sure the system cannot turn on
again by keeping the key and the High-Voltage System
Maintenance Connector -TW- in a safe place.
- The qualified personnel (Audi high-voltage
technician) marks the vehicle with a warning label.
Safety Precautions for Re-Energizing the High-Voltage System
- The high-voltage system may only be re-energized by
qualified personnel (Audi high-voltage technician). Definition
and explanation of qualifications. Refer to
→ Electrical System Hybrid; Rep. Gr.93; High Voltage System
General Warnings..
- Energizing the high-voltage system. Refer to
→ Electrical System Hybrid; Rep. Gr.93; High Voltage System,
Re-Energizing.
- All additional warning messages and instructions must be
observed when working with high-voltage systems. Refer to
→ Electrical System Hybrid; Rep. Gr.93; High Voltage System
General Warnings.
Note
For concerns or questions about the concepts see persons
with "special training in electrical systems", "Audi
high-voltage technicians", "Audi subject specialists for work on
high-voltage systems" or speak with the corresponding importer
about questions before beginning any work on the high-voltage
system.
Only by using the Guided Fault Finding
in the Vehicle Diagnostic Tester can the high-voltage system be
restarted.
DANGER!
Extremely dangerous high-voltage
Electrocution can lead to severe bodily injury or
death
- The high-voltage system may only be re-energized by
qualified personnel (Audi high-voltage technician).
- Only the Vehicle Diagnostic Tester via "Guided Fault
Finding" can guarantee if the system has been
re-energized.
- The qualified personnel (Audi high-voltage
technician) restarts the vehicle.
- The qualified personnel (Audi high-voltage
technician) marks the vehicle with a warning label.
READ NEXT:
General Repair Information
The highest level of care and cleanliness along with tools
that function properly are required to ensure a proper and
successful transmission repair. Of course the general
Overview - Driveshaft, Mounted On Transmission Side
Note
Pay attention to the general repair information. Refer to
→ Chapter "Repair Information".
The attached driveshaft can only be
SEE MORE:
Front Information Display Control Head -J685- Connector Assignment
Front Information Display Control Head -J685-
1 - 4-Pin Connector -T4dd-/4-Pin Connector -T4de- from the
Information Electronics Control Module 1 -J794-
2 - 8-Pin Connector -T8ag-
Note
Unlisted connector
Note
The arrows in the following illustrations show the direction
of refrigerant flow during flushing (refrigerant flows in
opposite direction of flow when Air Conditioning (A/C) system is
in operation while flushing, therefore the high pressure side of
the A/C service system is connec