Audi A6 Owners & Service Manuals
Audi A6 Typ 4G (2011–2018) Workshop Manual / Electrical System / Electrical Equipment / Exterior Lights, Switches / Headlamp, Removing and Installing

Audi A6 Typ 4G: Headlamp, Removing and Installing

Headlamp Housing, Removing and Installing, Halogen Headlamp

Removing

- Turn the light switch to position "0".

- Remove the front bumper cover. Refer to → Body Exterior; Rep. Gr.63; Front Bumper; Bumper Cover, Removing and Installing.

- Remove the bolts -1 and 4-.

- Loosen the bolts -3- four turns.

- Remove the headlamp housing -2- forward. Make sure the ventilation hose -5- does not get stuck.

- Disconnect the connector and remove the headlamp housing.

A94-11132

Installing

Install in reverse order of removal. Note the following:

- Make sure the adjusting nut -2- on the adjusting mechanisms -1, 3 and 4- move easily -arrows-.

- Turn the adjusting nut all the way down, but do not tighten it.

A94-11133

- Insert the headlamp housing -2-. The ventilation hose -5- must hang loosely inside the wheel housing.

- Align the headlamp housing with the edge of the fender and tighten the bolt -3-.

  • The headlamp housing must be flush with the fender.

- Tighten the bolts -1 and 4-.

  Note

Tightening the bolts automatically turns the adjusting nut on the adjuster towards headlamp housing mounting point and secures the housing.

- Adjust the headlamp. Refer to → Chapter "Headlamp, Adjusting".

A94-11132

Headlamp Housing, Removing and Installing, HID Headlamp and LED Headlamp through MY 2014

  WARNING

Danger to life due to high voltage.

  • For work on the yellow high voltage symbol marked areas HID headlamp must be de-energized.
  • Turn off the ignition and all electrical consumers and remove the ignition key.
  • Do not press the flasher.

Removing

- Turn the light switch to position "0".

- Turn off the ignition and all electrical consumers and remove the ignition key.

- Do not press the flasher.

- Remove the front bumper cover. Refer to → Body Exterior; Rep. Gr.63; Front Bumper; Bumper Cover, Removing and Installing.

- Remove the bolts -1, 3 and 5-.

- Loosen the screws -4- four turns.

- Remove the headlamp housing -2- forward. Make sure the ventilation hose -6- does not get stuck.

- Disconnect the connector and remove the headlamp housing.

A94-11139

Installing

Install in reverse order of removal. Note the following:

- Make sure the adjusting nut -2- on the adjusting mechanisms -1, 3 and 4- move easily -arrows-.

- Turn the adjusting nut all the way down, but do not tighten it.

A94-11133

- Insert the headlamp housing -2-. The ventilation hose -6- must hang loosely inside the wheel housing.

- Align the headlamp housing with the edge of the fender and tighten the bolt -3-.

  • The headlamp housing must be flush with the fender.

- Tighten the bolts -1, 4 and 5-.

  Note

Tightening the bolts automatically turns the adjusting nut on the adjuster towards headlamp housing mounting point and secures the housing.

- Adjust the headlamp. Refer to → Chapter "Headlamp, Adjusting".

A94-11139

Headlamp Housing, Removing and Installing, HID Headlamp and LED Headlamp from MY 2015

  WARNING

Danger to life due to high voltage.

  • For work on the yellow high voltage symbol marked areas HID headlamp must be de-energized.
  • Turn off the ignition and all electrical consumers and remove the ignition key.
  • Do not press the flasher.

Removing

- Turn the light switch to position "0".

- Switch off ignition and all electrical equipment. Set the ignition key outside of the vehicle.

- Do not press the flasher.

- Remove the front bumper cover. Refer to → Body Exterior; Rep. Gr.63; Front Bumper; Bumper Cover, Removing and Installing.

- Remove the ventilation hose -1-.

A94-11705

- Remove the bolts -4 and 5-.

- Loosen the bolts -2 and 3- four turns.

- Left: Free up the wiring harness on the headlamp housing.

- Remove the headlamp housing -1- toward the front, and disconnect the connector.

- Remove the headlamp housing.

A94-11681

Installing

Install in reverse order of removal. Note the following:

- Make sure the adjusting nut -2- on the adjusting mechanisms -1, 3 and 4- move easily in direction of -arrows-.

- Turn the adjusting nut all the way down, but do not tighten it.

A94-11682

- Insert the headlamp housing -1- and slide the ventilation hose on the connection.

- Align the headlamp housing with the edge of the fender and tighten the bolt -5-.

  • The headlamp housing must be flush with the fender.

- Tighten the screws -2, 3 and 6-.

  Note

Tightening the bolts automatically turns the adjusting nut on the adjuster towards headlamp housing mounting point and secures the housing.

- Left: Tighten the wiring harness -4-.

- Adjust the headlamp. Refer to → Chapter "Headlamp, Adjusting".

A94-11681

Filter Membrane, Removing and Installing, Halogen Headlamp and HID Headlamp through MY 2014

Removing

- Remove the lock carrier cover. Refer to → Body Exterior; Rep. Gr.63; Front Bumper; Attachments, Removing and Installing.

- Remove the vent -4- on the headlamp housing.

- Remove the filter membrane -1-.

Installing

Install in reverse order of removal. Note the following:

- Push the vent all the way onto the headlamp housing. Make sure the "arrow"-3- is opposite the marking -2-.

A94-11149

Filter Membrane, Removing and Installing, LED Headlamp through MY 2014

Removing

- Remove the headlamp housing. Refer to → Chapter "Headlamp Housing, Removing and Installing, HID Headlamp and LED Headlamp through MY 2014".

- Remove the vent -1- on the headlamp housing.

- Remove the filter membrane -4-.

Installing

Install in reverse order of removal. Note the following:

- The ventilation opening -2- must face the tab -3-.

- Install the vent all the way onto the headlamp housing.

A94-11157

Filter Membrane, Removing and Installing, HID Headlamp and LED Headlamp from MY 2015

Removing

- Remove the front bumper cover. Refer to → Body Exterior; Rep. Gr.63; Front Bumper; Bumper Cover, Removing and Installing.

- Lift the filter membrane -1- in direction of -arrow- and remove it.

Installing

Install in reverse order of removal.

A94-11758

Sealing Frame, Removing and Installing

Removing

- Remove the headlamp housing. Refer to → Chapter "Headlamp, Removing and Installing".

- Detach the frame -2- from the top and bottom of the headlamp housing -1--arrows- and remove it.

Installing

Install in reverse order of removal.

A94-11153

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