Audi A6 Owners & Service Manuals
Audi A6 Typ 4G (2011–2018) Workshop Manual / Body / Body Interior / Passenger Protection, Airbags, Seat Belts / Rear Side Airbag with Igniter, Removing and Installing

Audi A6 Typ 4G: Rear Side Airbag with Igniter, Removing and Installing

Rear Side Airbag with Igniter, Removing and Installing

Removing

  WARNING

  • Follow all Safety Precautions when working with pyrotechnic components. Refer to → Chapter "Pyrotechnic Components Safety Precautions".
  • Follow the additional safety precautions when working with the side airbag. Refer to → Chapter "Side Airbag Additional Safety Precautions".
  • Follow all regulations when disposing of pyrotechnic components. Refer to → Chapter "Airbag, Belt Tensioner and Battery Cut-Out Units, Storing, Transporting and Disposing".

- Disconnect the battery Ground (GND) cable with the ignition turned on. Refer to → Electrical Equipment; Rep. Gr.27; Battery; Battery, Disconnecting and Connecting.

- Remove the side cushion. Refer to → Chapter "Side Cushion, Removing and Installing".

  WARNING

Before handling pyrotechnic components (for example, disconnecting the connector), the person handling it must "discharge static electricity". This can be done by touching the door striker, for example.

- Free up the connector -1- from the rear side airbag.

- Remove the bolts -3-.

- Remove the rear side airbag -2- from the side cushion.

  WARNING

Set the airbag down so the impact cushion faces upward.

Installing

  WARNING

  • Follow all Safety Precautions when working with pyrotechnic components. Refer to → Chapter "Pyrotechnic Components Safety Precautions".
  • Before handling pyrotechnic components (for example, connecting the connector), the person handling it must "discharge static electricity". This can be done by touching the door striker, for example.

Install in reverse order of removal. Note the following:

  Note

Make sure the connectors are installed correctly and are secure.

  WARNING

Ignition must be on when connecting battery. If pyrotechnic components (for example, airbag, belt tensioner) are not repaired correctly, they may deploy unintentionally after connecting battery. There must not be anyone inside the vehicle when connecting the battery.

  DANGER!

When working on vehicles with the ignition already switched on or that are ready to drive there is a danger of the engine starting unexpectedly and of being poisoned by gas in enclosed areas. Risk of body parts and/or clothing being clamped or pulled.

Perform the following before switching on the ignition:

  • Move the selector lever into P.
  • Activate the parking brake
  • Turn off the ignition.
  • Open the hood
  • Connect the charger, such as the Battery Charger -VAS5095A- to the jump start of the 12V vehicle electrical system.
  • Turn on the ignition.

- Connect the battery GND cable with the ignition turned on. Refer to → Electrical Equipment; Rep. Gr.27; Battery; Battery, Disconnecting and Connecting.

  Note

If the Airbag Indicator Lamp -K75- indicates a fault, check the Diagnostic Trouble Code (DTC) memory, erase it and check it again. Refer to Vehicle Diagnostic Tester.

Installation notes, for example tightening specifications, replacing components. Refer to → Chapter "Overview - Rear Side Airbag".

A69-10729

Rear Side Airbag with Igniter, Removing and Installing, Market-Specific

Removing

  WARNING

  • Follow all Safety Precautions when working with pyrotechnic components. Refer to → Chapter "Pyrotechnic Components Safety Precautions".
  • Follow the additional safety precautions when working with the side airbag. Refer to → Chapter "Side Airbag Additional Safety Precautions".
  • Follow all regulations when disposing of pyrotechnic components. Refer to → Chapter "Airbag, Belt Tensioner and Battery Cut-Out Units, Storing, Transporting and Disposing".

- Disconnect the battery Ground (GND) cable with the ignition turned on. Refer to → Electrical Equipment; Rep. Gr.27; Battery; Battery, Disconnecting and Connecting.

- Remove the Multi-contour seat. Refer to → Chapter "Rear Seat Backrest, Removing and Installing, Multi-contour Seat".

  WARNING

Before handling pyrotechnic components (for example, disconnecting the connector), the person handling it must "discharge static electricity". This can be done by touching the door striker, for example.

- Free up the connector -3- from the rear side airbag.

- Remove the bolts -1-.

- Remove rear side airbag -2- from the bottom of the pocket sewn into the backrest cover.

  WARNING

Set the airbag down so the impact cushion faces upward.

Installing

  WARNING

  • Follow all Safety Precautions when working with pyrotechnic components. Refer to → Chapter "Pyrotechnic Components Safety Precautions".
  • Before handling pyrotechnic components (for example, connecting the connector), the person handling it must "discharge static electricity". This can be done by touching the door striker, for example.

Install in reverse order of removal. Note the following:

  Note

Make sure the connectors are installed correctly and are secure.

  WARNING

Ignition must be on when connecting battery. If pyrotechnic components (for example, airbag, belt tensioner) are not repaired correctly, they may deploy unintentionally after connecting battery. There must not be anyone inside the vehicle when connecting the battery.

  DANGER!

When working on vehicles with the ignition already switched on or that are ready to drive there is a danger of the engine starting unexpectedly and of being poisoned by gas in enclosed areas. Risk of body parts and/or clothing being clamped or pulled.

Perform the following before switching on the ignition:

  • Move the selector lever into P.
  • Activate the parking brake
  • Turn off the ignition.
  • Open the hood
  • Connect the charger, such as the Battery Charger -VAS5095A- to the jump start of the 12V vehicle electrical system.
  • Turn on the ignition.

- Connect the battery GND cable with the ignition turned on. Refer to → Electrical Equipment; Rep. Gr.27; Battery; Battery, Disconnecting and Connecting.

  Note

If the Airbag Indicator Lamp -K75- indicates a fault, check the Diagnostic Trouble Code (DTC) memory, erase it and check it again. Refer to Vehicle Diagnostic Tester.

Installation notes, for example tightening specifications, replacing components. Refer to → Chapter "Overview - Rear Side Airbag, Market-Specific".

A69-10859

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    Overview - Hood 1 - Cover for the Right Hood Hinge Clipped onto the side 2 - Hood A second technician is needed to support and hold the hood during removal and installation. Removing Remove the gas-filled strut from the hood. Refer to → Chapter "Gas-Filled Strut

     Tool Descriptions

    Crimping Pliers with Insert The Crimping Pliers without Insert -VAS1978/1- with Crimping Pliers - Insert 2 -VAS1978/2- is a component of the Wiring Harness Repair Set -VAS1978- and is used to crimp the connector during the wiring harness repair.   Note The Wiring Harness Repair - Crimp

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