Note
To repair the seat forward/back adjustment, there is a repair kit available. Refer to the Parts Catalog.
Procedure
- Move the seat height- and angle adjuster into its highest position.
- Cut the cable tie -arrow- on the release cable bracket.
- Disengage the release cable at the bracket and the release lever for the seat forward/back adjustment.
- Cut the cable tie -arrow- on the release cable bracket.
- Disengage the release cable at the bracket and at the release cable retainer for the seat forward/back adjustment.
Caution
Risk of damaging the bushings -1- in the bearing points -2- (upper/lower frame bolted connection).
- Remove the bolts -arrows- on the inside of the seat (transmission tunnel side).
- Remove the seat rail by slightly lifting the release lever -1- for the lock pin.
- Remove the connecting rod -2- from the release lever -1- on the outside of the seat (sill-side) -arrow-.
- Remove the release lever with the spring.
- Pry out the bushing -1- on both seat rails -2- in direction of -arrow-.
- Insert the new bushings -1- in both seat rails -2- and press firmly.
- Insert the spring -2- into the release lever -1- for the outer seat side (sill-side).
- Insert the release lever -2- for the outer seat side (sill-side) into the bushing in the seat rail.
- Guide the seat forward/back adjuster release cable -2- around the release lever -3- and engage the release cable nipple into the release lever -arrow A-.
- Engage the release cable sheath -1- in the bracket -arrow B-.
- Secure the release cable sheath -1- with a cable tie -arrow- in the bracket -2-.
- Insert the connecting rod -4- into the release lever -3- on the outer seat rail until it stops.
- Insert the release lever -2- for the inner seat rail (tunnel side) into the seat rail -3-.
- Install the seat rail together with the release lever on the connecting rod -1-.
- Tighten the bolts -arrows- on the inside of the seat (transmission tunnel side) (22 Nm).
Note
Underneath the connecting rod, the seat forward/back adjuster release cable is guided forward to the lever for seat forward/back adjustment.
- Engage the nipple -4- at the release cable retainer for the seat forward/back adjustment -3-.
- Engage the release cable sheath -1- into the bracket -2-.
- Secure the release cable sheath with a cable tie -arrow- in the bracket.
- Install the front seat. Refer to → Chapter "Front Seat, Removing and Installing".
Assembly is performed in reverse order.
Lower Seat Frame/Forward/Back Adjustment Motor, Removing and Installing
Removing
WARNING
- Move front seat to the highest position possible to keep the torsion bar tension as low as possible.
- Remove the front seat. Refer to → Chapter "Front Seat, Removing and Installing".
- Remove the seat position sensor on the lower seat frame. Refer to → Chapter "Seat Position Sensor, Removing and Installing".
- Remove the front seat belt latch. Refer to → Chapter "Front Seat Belt Latch, Removing and Installing".
- Unclip the wire from the lower seat frame and set aside.
- Disconnect the connector on the seat forward/back adjustment motor.
- Unclip modular wire routing bracket on the seat pan lower frame.
Standard Seat/Sport Seat/Super Sport Seat
Caution
Danger of damaging the threaded holes or the bushing in the bearing points (connecting the upper/lower frame).
A second technician must be pushing down on the seat backrest when removing the following bolts.
There is a risk of damaging the threads on the bolt -3-.
The bolt on the adjusting spindle has left-hand threads.
- Remove the bolt -3-.
- Remove the bolts -2-.
- Remove the upper frame -1- from the lower frame -4-.
Multi-Contour Seat
Caution
Danger of damaging the threaded holes or the bushing in the bearing points (connecting the upper/lower frame).
A second technician must be pushing down on the seat backrest when removing the following bolts.
There is a risk of damaging the threads on the bolt -6-.
The bolt on the adjusting spindle has left-hand threads.
- Remove the bolt -6-.
- Remove the bolts -4-.
- Detach the retaining plate -3- on the seat pan lower frame -arrow- and remove.
- Remove the bolts -1 and 5-.
- Remove upper frame -2- from the lower frame -7-.
Procedure for All Seat Versions
Caution
Risk of damaging the bushings -1- in the bearing points -2- (upper/lower frame bolted connection).
Installing
WARNING
Install in reverse order of removal. Note the following:
Installation instructions: tightening specifications, replacing body parts. Refer to → Chapter "Overview - Seat Pan, Seat Forward/Back Adjustment", → Chapter "Overview - Seat Pan, Safety Ground Lock", and → Chapter "Overview - Seat Pan, Seat Height Adjustment".
Seat Frame, Replacing, Front Seat (Manual)
Note
There is no separation between the upper and lower (lower seat frame) on the manual standard front seat/Sport front seat.
Removing
WARNING
Caution
Move the front seat to the highest possible position. This reduces the spring force when removing and installing the seat height adjuster.
- Move the front seat all the way forward and raise it as high as possible. Then lower it one stroke.
- Remove the front seat. Refer to → Chapter "Front Seat, Removing and Installing".
- Remove the backrest. Refer to → Chapter "Front Backrest, Removing and Installing, Standard Seat/Sport Seat/Super Sport Seat".
- Remove seat cover with seat cushion. Refer to → Chapter "Lower Seat Frame Cover and Cushion, Removing and Installing, Standard Seat".
Note
Remove the wires and components and install them into the new seat frame.
- Remove the front seat belt latch. Refer to → Chapter "Front Seat Belt Latch, Removing and Installing".
- Remove the storage compartment. Refer to → Chapter "Storage Compartment, Removing and Installing".
- Remove the seat height adjuster. Refer to → Chapter "Seat Height Adjuster, Removing and Installing".
- Remove wiring harnesses and individual wires from the seat frame.
Installing
WARNING
Install in reverse order of removal. Note the following:
- Install all the components and wires into the new seat frame.
Information for installation: for example, tightening specifications, replacing body parts. Refer to → Chapter "Overview - Front Seat, Standard Seat/Sport Seat" and → Chapter "Overview - Seat Pan, Seat Forward/Back Adjustment".